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Membrane/Process Development

The Membrane and Process Development Product line at Sterlitech includes a wide range of commercially available polymeric flat sheet membranes as well as ceramic membranes, bench-scale cross/tangential flow test cells, and filtration equipment. Ideal for membrane development applications including performance characterization, and comparison studies, it can also be used for feasibilities studies in applied research and small scale processing.

Need help getting started? Visit our MPD Overview page to find outlined steps for a complete MPD setup or watch instructional videos on our MPD Video Channel.

MaterialFeaturesApplicationsPore Size (μm)
Tangential Flow Filtration System and Cross Flow Filtration System

Accepts polymeric flat sheet membranes, mimics both laminar or turbulent flow conditions, and provides fast and accurate performance data

Biological or biopharmaceutical processing, concentration of fruit juices and extracts, food and beverage processing, desalination of brackish water or seawater

N/A
Forward Osmosis Cells

Bench-scale cross/tangential flow membrane test cells used in osmotically driven applications such as Forward Osmosis (FO), Pressure Retarded Osmosis (PRO), or Pressure Assisted Forward Osmosis (PFO).

Oil and gas industry, leachate treatment, brine concentration, desalination of brackish water or seawater, concentration of fruit juices and extracts, municipal or industrial water and wastewater purification

N/A
Sterlitech Stirred Cells For Membrane Process Development

Durable and chemical resistance, tangential flow stirred cell design increases membrane life and sample throughout

Desalting and concentrating proteins, enzymes, virus, and other biological samples, membrane analysis

N/A
Skid Mounted Membrane Filtration Systems - Reverse Osmosis, Forward Osmosis, Nanofiltration, Ultrafiltration, Microfiltration

Fully assembled skid system, operation ready

Fixed, mobile footprint for easy transport between labs

Biological or biopharmaceutical processing, concentration of fruit juices and extracts, desalination of brackish water or seawater, etc

N/A
Benchtop Cross Flow Filtration System

Plug and play membrane testing unit with a compact and versatile design. One size fits all Sterlitech test cells.

Biological or biopharmaceutical processing, concentration of fruit juices and extracts, desalination of brackish water or seawater, etc

N/A
Sterlitech Flat Sheet Membranes - Reverse Osmosis, Nanofiltration, Ultrafiltration, Microfiltration, Forward Osmosis & More

Flat sheet filters in various sizes.  Custom sizes and spiral wound configurations available upon request.

For use in bench-scale filtration systems

N/A
Membrane Housing and Membrane Element

May be operated under a wide combination of feed flow rates, permeate flux, and operating pressure or temperature in order to mimic operating conditions that are representative of full size membrane filtration systems.

Good for small-scale production, feasibility studies, and product or process development

N/A
Membrane Distillation

Low operating temperatures, low hydrostatic pressures, less susceptibility to fouling

Desalination, concentration in food industries, acid manufacturing, removing organic and heavy metals, and treating radioactive waste.

N/A
SDI Test Kits, SDI Tests, SDI Tester

Quantifies the amount of particulate contamination in a water source

Estimates the rate at which colloidal and particulate fouling will occur in water purification systems

N/A

Frequently Asked Questions

We have a Chemical Compatibility Chart that you can use for reference.

Please refer to the following diagram to examine recommended feed flow rates for the crossflow cell you are working with.

Flow characteristics for a spiral element and flat sheet membrane are significantly different and are really only comparable on a qualitative basis. Variability in the membrane manufacturing process, differences in water composition, test procedures, and test equipment, used in a factory, laboratory, or elsewhere, will impact water flux results.

lease refer to the following diagram to examine recommended feed flow rates for the crossflow cell you are working with.

 

Feed spacers are used to mimic the hydrodynamic conditions of large-scale membrane modules by changing the flow regime and creating turbulence inside the feed channel of our membrane test cells.   

For more information on feed spacers incorporated into our test cells, please visit here.

The “mil” measurement represents 1/1000th of an inch. Therefore, the thicknesses are 0.017, 0.031, 0.047, 0.065 inches (17, 31, 47, and 65 mil, accordingly). 

Permeate carriers, also known as “permeate water carriers” are aids that are installed between two layers of the flat sheet membranes in a spiral wound element. The main application of this collection layer is to prevent the membrane layers from closing in on each other under high-pressure operations and also facilitate the collection of permeate water. 

 

Hydracell pump oil needs to be changed after the first 100 hours of operation. Then, pump oil should be changed according to the guidelines described in the pump user manual. For more information on the pump please see user manual.

During high-pressure filtration processes, the membrane sheet inside the cell may deflect outwards into the feed channel.  This occurs due to variations in pressure during operation. This movement can cause rubbing against O-rings which can result in abrasion, possibility rupture, in the membrane sheet. Therefore, a piece of material (shim) can also be placed between the membrane layer and the test cell to take up the free space and help to prevent movement.   

For more information on shims incorporated into our test cells, please visit here